Henan super large printing and dyeing park is about to be approved! 70 billion industrial clusters, get through the printing and dyeing link blocking point

Henan Province has cultivated and expanded 7 trillion-level advanced manufacturing clusters and 28 100 billion-level modern industrial chains. The main battlefield is in provincial cities, counties and cities. Textile and clothing is one of the hundreds of billions of industrial chain. In recent years, Zhoukou City through the digital energy forging long board, through the blocking point to enhance the energy level, the initial formation of the textile and clothing industry chain.

Precision Investment Promotion

The industrial scale is the first in the province, and there are nearly 1500 textile and garment enterprises, of which 290 are regulated textile and garment enterprises, accounting for about 1/5 of the total number of regulated textile and garment enterprises in the province, with an operating income of 64.92 billion billion yuan in 2022, accounting for 25.2 of the total amount of the province;

The province's production capacity is leading, with an annual spinning volume of 870000 tons, 81000 tons of knitted fabric and 0.9 billion meters of woven fabric. It processes 0.9 billion pieces of various garments annually. The clothing categories cover nearly 500 kinds of casual wear and medical wear. The products are shipped across the sea and sent to all parts of the world.

Opening up the blocking point of printing and dyeing links and issuing the development plan of printing and dyeing industry. Henan (Zhoukou) Green Printing and Dyeing Demonstration Industrial Park Project will soon be approved. It is estimated that the annual industrial added value of the whole city will exceed 5 billion yuan in 2025.

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Behind these figures is the increasingly perfect supporting, continuous transformation and upgrading of the Zhoukou textile and garment industry chain.

In Zhoukou, a piece of silk and a piece of cloth link up thousands of households and form a huge industrial cluster with an output value of nearly 70 billion yuan.

The textile and garment industry started earlier in Zhoukou and is one of the six traditional pillar industries in Zhoukou. In the 1970 s and 1980 s, it was once an important textile base in eastern Henan. The famous Zhoukou Yarn Factory had tens of thousands of employees at most, making great contributions to the development of the region.

After the reform and opening up, with the adjustment of industrial structure and market impact, Zhoukou textile and garment industry was under the pain of transformation and great pressure, and was once in a slump.

Since the withdrawal of land and the establishment of a city, especially in recent years, the successive municipal party committees and municipal governments of Zhoukou have continuously adjusted and upgraded the textile and clothing industry, optimized the layout, and actively undertook the transfer of industries in Zhejiang, Guangdong, Shanghai and other places. Textile and garment enterprises gradually withdrew from the central urban area, deeply rooted and growing in various counties and cities, and the "old industry" was reshaped, revived, and developed fiercely.

These enterprises are mainly concentrated in Shangshui, Taikang, Fugou, Xiangcheng and other places. Industrial layout, the county reasonable planning development focus, to avoid excessive industrial overlap. A hundred flowers bloom and merge into a garden full of spring.

Today, from textile dyeing to garment making, hundreds of processes required for a garment can be completed in this city.

In the early spring, I walked into the Yinxin Cotton Industry Production Workshop in the Advanced Manufacturing Development Zone of Taikang County. As I asked and looked along the way, I saw that all the links from cotton to yarn were "taken over" by intelligent equipment ". After winding, winding, packing and warehousing, the production line keeps running at full capacity at all times.

"The raw materials of our products are all Xinjiang cotton, mainly high-end combed compact spinning 50, 60, 80 and 120, which are favored by customers and in short supply." Silver Xin cotton industry deputy general manager Zhang Dongsen told reporters.

Li Pingguo, general manager of Henan Ouqide Garment Co., Ltd., who is also engaged in textile and garment business in Taikang, has also performed well recently: the new year has started soon, and orders have been placed in June this year.

Unlike Yinxin, which focuses on "textile", Ou Qide focuses on the processing of "clothing. This company from Nantong, Jiangsu is an important production base of Uniqlo in Henan. Most of the brand clothing produced is pure cotton. It is not only sold to domestic large, medium and small cities, but also exported to the United States, the European Union and other countries and regions.

Relying on the "famous cotton textile city in China", Taikang County vigorously develops the cotton textile industry, introduces production enterprises matching with the industrial cluster, and "blossoms on the spot" has reached its peak and become a shining point in the whole industrial chain.

Break through the blocking point supplement chain strong chain

"A cotton in, a set of clothing out", in Shangshui County, the charm of the whole industry chain is shown in front of reporters.

In Shengtai Textile Industrial Park, AGV unmanned trucks are busy on the electronic automatic transfer track. It travels to and from the textile, printing and dyeing, and garment workshops, from the cotton when it enters the factory, the newly spun yarn, to the woven and dyed cloth, the cut and formed clothing, and continuously transmits the materials of the previous ring and the finished products of this ring.

The whole park is like a multi-functional integrated cooking robot. As long as the raw materials are input and the demand is expressed, the textile and clothing products of which taste and "heat" can be generated with "one click.

In the garment workshop, the staff called up a garment version from the computer and sent it to the intelligent cutting bed. Two minutes later, the sleeves, chest, back and other pieces were all produced. "We also have our own intelligent printing and dyeing factory and sewage treatment plant. The park integrates spinning, weaving, printing and dyeing, clothing and e-commerce, which is rare in the whole province." Zhoukou Shengtai textile staff Feng Sen said.

The upstream raw materials of the textile and garment industry chain are natural fiber materials such as cotton, hemp, wool and silk and chemical fiber materials such as man-made fibers and synthetic fibers; the midstream processing links are divided into spinning, weaving, printing and dyeing and post-processing; the downstream finished product production links are garment design and garment processing. Among them, the "horizontal" printing and dyeing between textile and clothing is the key to the whole industrial chain.

Henan is a big province of textile and garment industry, but it is not a big province of printing and dyeing industry. In recent years, with the further increase of environmental protection efforts, some small and medium-sized enterprises that do not meet the requirements have withdrawn from the market, and the downstream layout of the textile and garment industry chain is lacking.

"The textile and clothing industry is Zhoukou's advantageous traditional industry, with a good foundation, sufficient toughness, and a wide space. It is necessary to formulate industrial development plans with high standards around building chains, extending chains, supplementing chains, and strengthening chains, integrate superior resources, and make fine sub-markets. Promote the formation of a textile and clothing industry cluster with a reasonable layout, distinctive features, and a complete chain system." Deputy director of the Standing Committee of the provincial people's Congress, Zhoukou municipal Party committee secretary Zhang Jianhui said.

From revitalizing the printing and dyeing industry as a breakthrough, Zhoukou City plans to open up the entire textile and garment industry chain:

-Combining water resources carrying capacity and water environment capacity, rationally layout the scale of the printing and dyeing industry, improve and shut down more than 30 small and medium-sized printing and dyeing enterprises, and eliminate 68 outdated printing and dyeing equipment.

-To guide the agglomeration and development of printing and dyeing enterprises, there are 8 existing and under construction printing and dyeing enterprises, involving knitted fabric printing and dyeing, towel dyeing, woven fabric printing and dyeing, special functional fabric printing and dyeing and other categories, with a design capacity of 1.09 billion meters, accounting for 31.5 of the province's total design output.

-The Henan (Zhoukou) Green Printing and Dyeing Demonstration Industrial Park project to be approved is located in Shangshui County, supporting the construction of 70000 cubic meters/day of printing and dyeing professional sewage treatment plant and tail water constructed wetland project, public, rail, and water multimodal transportation, Convenient transportation, with advantages in developing printing and dyeing industry.

-- Through precise investment promotion, business promotion and industrial chain investment promotion, docking high-quality enterprises inside and outside the province. Zhejiang Red Green Blue Textile Printing and Dyeing Co., Ltd. has signed a cooperation agreement with the Shangshui County Government. More than 10 companies including Wujiang Shenghong Group and Foshan Youlong Printing and Dyeing Co., Ltd. are communicating and negotiating to make up for the printing and dyeing of the 100 billion-level textile and apparel industry. board.

At present, Zhoukou City has initially formed a whole industrial chain with Alben, Shengtai Haobang Textile, Zhuangji Clothing, Shuitian Clothing, Yinxin Cotton Industry, Ruineng Clothing Hat, Changmao Textile and other enterprises as the leaders, integrating "research and development-spinning-weaving-dyeing and finishing-fabric-clothing", driving Zhoukou Textile and Clothing Industry into a new period of rapid development.

On February 18, the first day after the Spring Festival holiday, Taikang County Shanghai Mercury Home Textile Industrial Park started construction. This is a key project of "anchoring home textiles, developing terminals and shaping brands" in the county. After completion, it is expected to produce 0.16 billion meters of high-grade pure cotton home textile printing and dyeing fabrics, 11.25 million sets of home textile kits, and an annual output value of 3 billion yuan.

The precise entry of major projects into the chain has brought new vitality to the development of enterprises on the chain. For many local upstream enterprises, this is just an opportunity to break through the "rising bottleneck" of the value chain, which will create more possibilities for the development of enterprises and the whole industrial chain.

Change the wisdom and change the number to keep pace with the times

A complete industrial chain comes from step-by-step accumulation and development.

When it settled in Shangshui in 2012, no one could have expected that the little-known small factory at that time would become a leading enterprise with more than 11000 industrial workers and set up several branches in China in the future. The technical level was continuously improved, the transformation and upgrading were accelerated, and the export volume ranked first in Zhoukou City.

We came to Henan Alben Garment Company, and the modern atmosphere on our faces conveyed the pulsating melody of the innovative development of the textile and garment industry.

"The company has independently developed more than 800 production management software, collecting 600000 to 700000 pieces of data from the daily operation of the enterprise, realizing the digitization and application of the whole production process." Qian Juan, the relevant person in charge of the company, introduced.

From the traditional clothing production mode to the exploration of production informatization and intelligent transformation, the reform of Albany clothing comes from the demand of internal development and the pressure of market competition.

With the continuous expansion of the scale, business managers found that their equipment, technology has been unable to keep up with the pace of rapid development. To maintain quality, you have to give up part of the order.

"At this time, we realized that relying solely on the traditional clothing production model can no longer meet the needs of enterprises for high-quality development, and transformation and upgrading is the only way." Wu Lixia, chairman of Henan Alben Garment Company, said.

Following the footsteps of the staff, we stepped into the intelligent workshop of Alben, and the intelligent production management system independently developed helped the technicians to realize the traceability management of production information in each section. Workers only need to sit on the work station and operate the clothing hanging system to deliver the clothes to be processed directly to them, thus greatly improving the overall efficiency.

With the support of big data, enterprises can also provide personalized customized services according to customer orders to meet the needs of more consumers. "It was unimaginable in the past. In the past, if one order was not enough to open a single production line, the enterprise could only regret to miss it. After the intelligent transformation, we can firmly grasp even these small batch orders that catch up with the trend and pay attention to timeliness." Qian Juan said.

Change is not just happening in Alban clothing. Under the pressure of complex and changeable global situation, rising comprehensive costs, increasing environmental protection requirements, and rising labor costs, enterprises are transforming and industries need to be upgraded.

The revitalization of Zhoukou textile and garment industry should also keep pace with the times. On the one hand, Zhoukou City improves the independent innovation ability of enterprises through "digital integration", and promotes the development of enterprises in the direction of intelligence and digitalization; on the other hand, it takes the high-end and branding of textile and garment products as an important starting point to enhance the toughness of the industrial chain.

Textile and garment industry "intelligent change number turn" is deepening. Set up a special fund for the intelligent transformation of the manufacturing industry to support projects such as intelligent workshops, intelligent factories and industrial Internet platforms; organize textile and garment enterprises to carry out cooperation and exchanges with well-known institutes in the industry; and sign a contract with Huawei to set up an industrial Internet application operation center to help textile and garment enterprises transform and upgrade.

In the past three years, the city has cultivated 1 national-level "quality benchmark", 7 high-tech enterprises, 16 provincial-level specialized and special new enterprises, 7 smart factories, 23 smart workshops, and 11 textile and apparel companies have successively been "cloud".

"Zhoukou weaving" brand gradually formed. Fugou County was rated as "National High-quality Cotton Production Base County", Taikang County was successively rated as "China Cotton Textile City", "China Emerging Textile Industry Base County" and "China Filament Weaving Industry Base". Xiangcheng Logo Clothing and Medical Care Clothing orders account for 60% of the country's total, creating famous trademarks such as "Polaris", "Songxin", "Yuankang" and "Yazijie.

"Taikang County is a large cotton spinning county. There are more than 10,000 air-jet looms, water-jet looms, and circular looms. The production capacity of knitted fabrics has begun to take shape. With the advantages of raw materials, it is completely feasible to build a Chinese sweater production base in the future." Li Gang, president of Henan garment industry association, said.

The loom is flying and the silk thread is crisscrossing, and hundreds of billions of industries have quietly "knocked at the door". Zhang Yingbo, director of the Zhoukou City Bureau of Industry and Information Technology, said that Zhoukou City will focus on the "three products" strategy of increasing varieties, improving quality, and creating brands, earnestly implement the three-year action plan for the key industrial chain of the textile and apparel industry, and accelerate the promotion of the textile and apparel industry to scale., Branding, and intelligent development, and strive to exceed 100 billion yuan in industrial scale by 2025.